Steel Product Line

BENEFITS OF INTERLUB PRODUCTS FOR THE STEEL INDUSTRY:

Reduce Lubricant Consumption – Decrease Inventory & Waste Management Costs – Extend the Service Life of Roller Bearings & Other Component Parts – Decrease the Risk of Unscheduled Downtime – Reduce the Frequency of Preventative Maintenance

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Sintaplex Steel IMX

  • Thickener: Polyurea Complex
  • Base Oil: Synthetic (PAO)
  • Viscosity: 480 cSt
  • Applications: Bearings in segments of continuous casting units.
  • Operating Conditions: High temperatures, high water ingress and high loads. Low and medium rotational speeds. Moderate levels of abrasive dust.

High performance grease for roller bearings in high temperature and highly contaminated operating environments.

Sintaplex Steel IMX is a polyurea-complex grease developed for the lubrication of roller bearings in all segments of continuous casting units. This grease is used where temperatures, water intrusion and loads are high and moderate levels of dust affect the service life of your equipment. The polyurea-complex seals the mechanism from external contaminants, assures optimal lubrication and maintains high levels of water washout properties. The semi-synthetic PAO base oil enables long-term lubrication and prevents grease oxidation which are frequent in high temperature environments. The additives are balanced for high load resistance.

Please contact our Research and Development team to learn more. T: 1-567-703-8550research@dtindustrials.com.

Interplex 800

  • Thickener: Calcium Sulfate Complex Soap
  • Base Oil: Mineral Hydrocracked (HC)
  • Viscosity: 800 cSt
  • Operating Conditions: Extreme temperatures. Low and medium rotational speeds.
  • Applications: Bearings, cooling beds and reheat furnaces.

High performance grease for roller bearings in operating environments with extremely high temperature.

Interplex 800 is a calcium sulfonate complex soap grease for roller bearings in cooling beds, re-heating furnaces, roughing mills and hot rolling mills where operating temperatures are extremely high, work loads are high, and high levels of abrasive dust affect the service life of your equipment. The calcium sulfate complex soap maintains the stability of the grease in the typical operating environments described previously and provides moderately high levels of water washout resistance. The additives are balanced for high load resistance and the viscosity grade of the base oil protects the mechanism from premature wear.

Please contact our Research and Development team to learn more. T: 1-567-703-8550research@dtindustrials.com.

Sintaplex HS 2

  • Thickener: Lithium Complex
  • Base Oil: Synthetic (Ester)
  • Viscosity: 110 cSt
  • Applications: Bearings, electric motors, fans and extractors.
  • Operating Conditions: Medium and high rotational speeds. High vibration levels.
  • Special Conditions: Includes micronized molybdenum disulfide to prevent wear and reduce friction.

High performance grease for roller bearings that run at medium and high speed.

Sintaplex HS 2 is a lithium complex / molybdenum-disulfide grease for roller bearings in electric motors, fans, blowers and pumps that run at medium and high speed and are affected by high vibration levels. The ester base oil significantly reduces the friction levels and will therefore extend the periods of re-lubrication. The molybdenum disulfide particles perfectly even out the slightest surface irregularities and prevent wear of the components. This feature is especially effective in applications with high levels of vibration. The powerful combination of this type of base oil and viscosity grade assure an optimal resistance to the high centrifugal forces in this type of application.

Please contact our Research and Development team to learn more. T: 1-567-703-8550research@dtindustrials.com.

Cop Metal

  • Thickener: Copper, Graphite and Bentonite
  • Base Oil: Semi-synthetic (PAO)
  • Viscosity: 1,000 cSt
  • Operating Conditions: High friction and wear. Extreme pressures. High levels of abrasive dust.
  • Applications: Bushings, assembly parts and ladle.

High performance anti-seize paste for long component life and reduced wear in high temperature environments.

Cop Metal is a semi-synthetic / hydrocracked anti-seize paste that has delivered significant performance improvements for the protection of ladle bushings and pivots. Moreover, it has been applied successfully on assembly parts such as screws, nuts and threads that are exposed to extremely high temperatures and loads in corrosive environments. The balance of the base oil with copper graphite particle flakes gives this paste its excellent anti-seize properties that are critical for the described operating conditions in the steel melting workshop and other processes of your operation.

Please contact our Research and Development team to learn more. T: 1-567-703-8550research@dtindustrials.com.

Uniplex Cup PE

  • Thickener: Polyurea Complex
  • Base Oil: Mineral Hydrocracked (HC)
  • Viscosity: 680 cSt
  • Operating Conditions: Extremely high water ingress. Low and medium rotational speeds.
  • Applications: Bearings in tandem mills.

High performance grease for roller bearings in operating environments that are highly contaminated (i.e. water, chemical substances, etc.)

Uniplex Cup PE is an polyurea-complex grease developed for the lubrication of roller bearings in vertical rolls of tandem mills and all segments of continuous casters. This grease is used where water intrusion is extremely high, loads are high, and temperatures and levels of abrasive dust are moderately high. The polyurea-complex seals the mechanism from external contaminants, assures optimal lubrication and maintains high levels of water washout properties. The hydrocracked base oil assures long-term lubrication and prevents grease oxidation that is frequent in high temperature environments. The additives in Unplex Cup PE are balanced for high load resistance.

Please contact our Research and Development team to learn more. T: 1-567-703-8550research@dtindustrials.com.

Intercad AV G

  • Base Oil: Semi-Synthetic (Ester)
  • Operating Conditions: High friction and wear. High levels of abrasive dust.
  • Viscosity: 1,200 cSt
  • Applications: Bushings, bolts of drive chains, worm screws and pillow blocks.

Product Demonstration

High performance grease for drive chains, high load transporters and bearings operating in conditions with high levels of water washout, temperature and vibrations/impact.

Intercad AV G is a semi-synthetic graphitized lubricant developed for the lubrication of chains under high temperatures. As a result of Intercad AV G’s non-Newtonian fluid properties, the lubricant changes consistency depending on the force applied. Intercad AV G is resistant to high temperatures, oxidation and extreme pressure. Additionally, the colloidal graphite additive promotes high loads and resistance of slipping even in the most severe operating conditions. For example, chains and high load transporters in high temperatures, pulleys integrated with worm gear transporters, and gears, worm screws, pillow blocks and bearings in tractors and dryers.

Please contact our Research and Development team to learn more. T: 1-567-703-8550research@dtindustrials.com.

Intergraf NG

  • Thickener: Aluminum Complex
  • Base Oil: Mineral
  • Operating Conditions: Low speed open gears. Harsh environments and/or salinity conditions.
  • Viscosity: 3800cST
  • Applications: Low speed open gears found in mills, rotating kilns, as well as in transmissions and winches in cranes. It is also recommended for steel wire rope found in harsh environments and/or salinity conditions.

High performance grease for steel wire rope, rotating kilns and low speed open gears.

Intergraf NG is a lubricating grease for low speed open gears lubricated by immersion or manually, and the lubrication and preservation of wire rope. Intergraf NG is formulated with high viscosity base oil, an aluminum complex thickener to ensure polarity towards metals and micronized graphite as solid lubricant to ensure load capacity of your equipment.

Please contact our Research and Development team to learn more.
T: 1-567-703-8550 research@dtindustrials.com. research@dtindustrials.com.

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